- Home
- ยป
- Products & Services
- »
- Zero Liquid Discharge System
Zero Liquid Discharge System
Automatic Zero Liquid Discharge (ZLD) System
Minimum Order Quantity: 01 Piece
Product Brochure
| Capacity | 100 KLD |
| Capacity(Kilo litre/Day) | 100 KLD |
| Application Industry | Pharmaceutical & Chemicals |
| Installation Type | Prefabricated |
| Inlet Flow Rate(m3/day or m3/hr) | 100 m3/day |
| Material Of Construction | Stainless Steel |
| Air Blower Count | 3 Blowers |
| Air Blower Power | 0.5 KW |
| Deliver Type | Outside India, PAN India |
| Treatment Stages | Preliminary Treatment, Primary Treatment, Secondary Treatment, Tertiary Treatment |
| Country of Origin | Made in India |
The Automatic Zero Liquid Discharge (ZLD) System is a state-of-the-art wastewater treatment solution that ensures 100% recycling of industrial effluent with minimal human intervention. Designed with advanced automation, real-time monitoring, and intelligent controls, the system maximizes water recovery, reduces operating costs, and guarantees compliance with strict environmental discharge norms.
Key Features-
Fully Automatic Operation: PLC/SCADA-based control system with touch-screen HMI interface.
-
Real-Time Monitoring: Continuous tracking of pH, COD, conductivity, flow, and TDS.
-
Optimized Energy Efficiency: Smart control of pumps, steam, and power loads for cost savings.
-
Modular & Scalable Design: Capacities from 10 KLD to 5000+ KLD, expandable as per requirement.
-
Safety & Reliability: Automated alarms, interlocks, and remote operation features.
-
Self-Cleaning (CIP) Systems: Reduces downtime and ensures smooth functioning.
-
Pre-Treatment – Automated screening, pH correction, oil & grease removal.
-
Membrane Systems (RO/UF) – Automated backwash and cleaning cycles, recovering up to 70–75% water.
-
Evaporation Stage – RO reject concentrated in automatic Multi-Effect Evaporator (MEE) / Mechanical Vapor Recompression (MVR).
-
Drying Stage – Concentrated brine/slurry dried in Agitated Thin Film Dryer (ATFD) / Crystallizer with automated discharge.
-
Water Recovery & Reuse – Distillate collected in storage tanks with automatic transfer to utility systems.
-
Pharmaceuticals & APIs
-
Chemical & petrochemical industries
-
Textile dyeing & printing
-
Distilleries & food processing
-
Power plants & cooling tower blowdown
-
Pulp & paper industries
-
Hands-free operation with minimal manpower requirement.
-
Achieves 95–98% water recovery with consistent quality.
-
Reduces operating costs with optimized energy consumption.
-
Ensures CPCB/SPCB compliance and sustainable operations.
-
Improves plant reliability with continuous monitoring & predictive maintenance.
Additional Information:
- Item Code: VZLDZLD23
- Delivery Time: 2 MONTHS
- Packaging Details: DEPENDS UP ON THE PRODUCT
Zero Liquid Discharge (ZLD) System
Minimum Order Quantity: 1 Piece
Product Brochure
| Capacity | 100 KLD |
| Capacity(Kilo litre/Day) | 100 KLD |
| Application Industry | Pharmaceutical & Chemicals |
| Installation Type | Prefabricated |
| Material Of Construction | Stainless Steel |
| Air Blower Count | 3 Blowers |
| Air Blower Power | 0.5 KW |
| Deliver Type | Outside India, PAN India |
| Treatment Stages | Primary Treatment |
| Country of Origin | Made in India |
A Zero Liquid Discharge (ZLD) System is an advanced wastewater treatment solution designed to completely eliminate liquid effluent discharge from industrial facilities. By recovering water for reuse and converting dissolved solids into dry disposable salts, ZLD ensures sustainable water management and compliance with strict environmental regulations.
Key Features-
Complete Effluent Recovery: Recovers up to 95–98% of water for reuse in process and utilities.
-
Multi-Stage Treatment: Integration of pretreatment, RO, evaporators (MEE/MVR), and ATFD/crystallizers.
-
Robust Design: Handles high TDS, high COD, scaling-prone, and complex wastewater streams.
-
Energy-Efficient: Optimized steam and power consumption with heat recovery.
-
Flexible Configurations: Modular design from 10 KLD to 5000+ KLD capacity.
-
Automation: PLC/SCADA-controlled operation with safety interlocks and real-time monitoring.
-
Pre-Treatment – Screening, neutralization, oil & grease removal.
-
Membrane Treatment – RO / UF systems recover permeate water and generate RO reject.
-
Evaporation System – RO reject concentrated in Multi-Effect Evaporator (MEE) or Mechanical Vapor Recompression (MVR).
-
Drying System – Final slurry/brine treated in Agitated Thin Film Dryer (ATFD) or crystallizer to produce dry salts.
-
Water Recovery – Distillate/permeate collected and reused in boilers, cooling towers, or process.
-
Pharmaceutical & bulk drug industries
-
Textile & dyeing units
-
Power plants & cooling tower blowdown
-
Chemical & petrochemical industries
-
Food & distilleries
-
Pulp & paper
-
Tanneries
-
Zero discharge compliance – no liquid effluent leaving the site.
-
Reduces dependence on freshwater sources.
-
Enables resource recovery (water, salts, solvents).
-
Meets stringent CPCB/SPCB environmental norms.
-
Provides a sustainable and long-term wastewater solution.
Additional Information:
- Item Code: VZLDZLD6
- Delivery Time: 1 month
- Packaging Details: DEPENDS UPON THE MATERIAL
Zero Liquid Discharge Service
Minimum Order Quantity: 1 Piece
Product Brochure
| Capacity(Kilo litre/Day) | 50 KLD |
| Inlet Flow Rate | Up to 100 m3/hour |
| Application Industry | Pharmaceutical & Chemicals |
| Inlet Flow Rate(m3/day or m3/hr) | 50 m3/day |
| Installation Type | Prefabricated |
| Air Blower Count | 1 Blower |
| Air Blower Power | 0.25 KW |
| Deliver Type | Outside India, PAN India |
| Treatment Stages | Primary Treatment, Preliminary Treatment |
| Country of Origin | Made in India |
amount of heat source such as steam or hot water to evaporate water. Evaporation is normally stopped before the solute starts to precipitate in the operation of an evaporator. Most of the industrial evaporators have tubular heating surfaces.
Why VZLD Multi Effect Evaporator
•Bigger tube size to avoid the clogging of tube•Optimum power required for re-circulation pumps•Bigger tube size will be easy to clean•Optimum velocity to avoid the deposition of solid inside the tubes•Easy to do jet cleaning without much dismantling of system.•Two Separate seal water supply systemManufacturing expertise
•Falling film evaporator•Forced Circulation evaporator•Raising film evaporator•Combined multi effect evaporator
Additional Information:
- Item Code: VZLDEVAPORATORE
- Production Capacity: 50 KLPD
- Delivery Time: 3 MONTHS
- Packaging Details: DEPEND UP ON THE PRODUCT
Zero Liquid Discharge Consultant
Minimum Order Quantity: 1 Piece
Product Brochure
| Application Industry | Pharmaceutical & Chemicals |
| Installation Type | RCC |
| Air Blower Count | 4 Blowers |
| Air Blower Power | 0.75 KW |
| Deliver Type | PAN India, Outside India |
| Treatment Stages | Tertiary Treatment, Primary Treatment, Secondary Treatment |
| Country of Origin | Made in India |
| Capacity(Kilo litre/Day) | 1000 KLD |
| Capacity | More than 1000 KLD |
| Inlet Flow Rate | More than 1000 m3/hour |
| Inlet Flow Rate(m3/day or m3/hr) | 1000 m3/day |
Zero Liquid Discharge (ZLD) is a ultimate cutting-edge wastewater treatment process developed to completely eliminate all liquid discharge from a system. The goal of a zero liquid discharge system is to reduce the volume of wastewater that requires further treatment, economically process wastewater and produce a clean stream suitable for reuse.
The ZLD System removes dissolved solids (mainly salt) from the wastewater
and returns pure water to the process. Reverse osmosis (membrane filtration) is used to concentrate pre-treated waste stream and return the clean permeate to the process, funnel the reject to an evaporator, and send the evaporator concentrate to a crystallizer or spray dryer. The condensate from evaporator also returned to the process.
In order to prevent pollution of River water and ground waterGovt. has made the ZLD system mandatory for all the highly polluting industries including Textile Dyeing and Bleaching industries, Tanneries etc which uses considerable amount of salt in the process and consumes huge quantity of water. The ZLD system ensures recovery of water & salt from the waste water thus preventing pollution of River / ground water.
The conventional activated sludge process and other chemical treatment methods will not bring the effluent to the desired discharge standards. Mainly in TDS and it should be less than 2100mg/l. Hence ZLD concept was introduced by Govt.
About 95% of permeate water is recovered from the RO plant in ZLD system for textile processing industries. Also salt and condensate is recovered from MVRE / MEE and remaining final reject of 0.5 to 1% is discharged through solar evaporation pan. Presently advanced treatment component like Agitated Thin Film Drier (ATFD) is provided to treat the final reject.
Additional Information:
- Item Code: VZLDZLD8
- Production Capacity: 1000 m3/day
- Delivery Time: 2 MONTHS
- Packaging Details: DEPEND UP ON THE MATERIAL
Pharmaceutical industries Zero Liquid discharge system
Minimum Order Quantity: 1 Piece
Product Brochure
| Inlet Flow Rate | 300 m3/hour |
| Application Industry | Pharmaceutical & Chemicals |
| Installation Type | Prefabricated |
| Inlet Flow Rate(m3/day or m3/hr) | 50 m3/day |
| Material Of Construction | Mild Steel |
| Air Blower Count | 2 Blowers |
| Air Blower Power | 0.4 KW |
| Deliver Type | PAN India, Outside India |
| Treatment Stages | Tertiary Treatment, Secondary Treatment, Primary Treatment, Preliminary Treatment |
| Country of Origin | Made in India |
| Capacity | 500 KLD |
| Capacity(Kilo litre/Day) | 50 KLD |
A Zero Liquid Discharge (ZLD) System is a comprehensive wastewater management solution designed specifically for pharmaceutical and API manufacturing units. Pharmaceutical effluents are often high-strength, solvent-laden, and rich in COD/BOD, requiring advanced treatment technologies to comply with stringent environmental regulations.
The ZLD system ensures complete water recovery, treating and concentrating effluents while converting residual solids into dry, disposable material, and recycling treated water for process or utility use, reducing operational costs.
Key Features-
Custom Design: Engineered for high-strength pharmaceutical effluents, TDS levels, and plant capacities.
-
Multi-Stage Treatment:
-
Primary Treatment: Screening, neutralization, and oil/grease separation.
-
Secondary Treatment: Biological treatment (MBR/activated sludge) for COD/BOD reduction.
-
Tertiary Treatment: Reverse Osmosis (RO) for water recovery.
-
Evaporation & Drying: Multi Effect Evaporator (MEE) and Agitated Thin Film Dryer (ATFD) for concentrate handling.
-
-
Automation: PLC/SCADA monitoring for temperature, level, feed, and chemical dosing.
-
Material of Construction (MOC): SS316L, Duplex/Super Duplex, Hastelloy, or Alloy-20 for corrosive effluents.
-
Water Recovery: Treated water can be reused within the plant, minimizing freshwater consumption.
-
Pharmaceutical & API Manufacturing Units – solvent-laden wastewater, fermentation residues, and chemical effluents.
-
Herbal Extraction Units – organic effluents from extraction and processing.
-
Chemical & Inorganic Units – high TDS effluents from chemical processes.
-
Zero Liquid Discharge (ZLD) Plants – final stage treatment for MEE or RO concentrates.
-
Achieves 100% Zero Liquid Discharge, ensuring compliance with CPCB/SPCB and FDA environmental norms.
-
Maximizes water recovery and reduces freshwater dependency.
-
Converts pharmaceutical effluents into dry solids suitable for safe disposal.
-
Handles high-strength, solvent-rich, and scaling effluents efficiently.
-
Compact, modular design ensures continuous, reliable operation.
-
Promotes sustainable pharmaceutical manufacturing and lowers carbon footprint.
Additional Information:
- Item Code: VZLDZLD65
- Production Capacity: 100+ KLPD
- Delivery Time: 2 MONTHS
- Packaging Details: DEPENDS UPN ON THE PRODUCT
Zero Liquid Discharge Zld Plant Service & Maintaience
Minimum Order Quantity: 1 Piece
Product Brochure
| Capacity(Kilo litre/Day) | 50 KLD |
| Application Industry | Pharmaceutical & Chemicals |
| Inlet Flow Rate | Up to 100 m3/hour |
| Inlet Flow Rate(m3/day or m3/hr) | 50 m3/day |
| Deliver Type | PAN India, Outside India |
| Country of Origin | Made in India |
Zero Liquid Discharge (ZLD) is a ultimate cutting-edge wastewater treatment process developed to completely eliminate all liquid discharge from a system. The goal of a zero liquid discharge system is to reduce the volume of wastewater that requires further treatment, economically process wastewater and produce a clean stream suitable for reuse.
The ZLD System removes dissolved solids (mainly salt) from the wastewater
and returns pure water to the process. Reverse osmosis (membrane filtration) is used to concentrate pre-treated waste stream and return the clean permeate to the process, funnel the reject to an evaporator, and send the evaporator concentrate to a crystallizer or spray dryer. The condensate from evaporator also returned to the process.
In order to prevent pollution of River water and ground waterGovt. has made the ZLD system mandatory for all the highly polluting industries including Textile Dyeing and Bleaching industries, Tanneries etc which uses considerable amount of salt in the process and consumes huge quantity of water. The ZLD system ensures recovery of water & salt from the waste water thus preventing pollution of River / ground water.
The conventional activated sludge process and other chemical treatment methods will not bring the effluent to the desired discharge standards. Mainly in TDS and it should be less than 2100mg/l. Hence ZLD concept was introduced by Govt.
About 95% of permeate water is recovered from the RO plant in ZLD system for textile processing industries. Also salt and condensate is recovered from MVRE / MEE and remaining final reject of 0.5 to 1% is discharged through solar evaporation pan. Presently advanced treatment component like Agitated Thin Film Drier (ATFD) is provided to treat the final reject.
Additional Information:
- Item Code: VZLDZLD89
- Production Capacity: 50 KLPD-100 KLPD
- Delivery Time: 1 MONTH
- Packaging Details: DEPENDS UP ON THE PRODUCT
Pharmaceutical industries ZLD system
Minimum Order Quantity: 1 Piece
Product Brochure
| Application Industry | Pharmaceutical & Chemicals |
| Installation Type | Prefabricated |
| Air Blower Count | 2 Blowers |
| Material Of Construction | Carbon Steel |
| Air Blower Power | 0.4 KW |
| Deliver Type | PAN India, Outside India |
| Treatment Stages | Primary Treatment |
| Country of Origin | Made in India |
| Capacity | More than 1000 KLD |
| Capacity(Kilo litre/Day) | 300 KLD |
| Inlet Flow Rate | More than 1000 m3/hour |
| Inlet Flow Rate(m3/day or m3/hr) | 500 m3/day |
Zero Liquid Discharge (ZLD) is a ultimate cutting-edge wastewater treatment process developed to completely eliminate all liquid discharge from a system. The goal of a zero liquid discharge system is to reduce the volume of wastewater that requires further treatment, economically process wastewater and produce a clean stream suitable for reuse.
The ZLD System removes dissolved solids (mainly salt) from the wastewater
and returns pure water to the process. Reverse osmosis (membrane filtration) is used to concentrate pre-treated waste stream and return the clean permeate to the process, funnel the reject to an evaporator, and send the evaporator concentrate to a crystallizer or spray dryer. The condensate from evaporator also returned to the process.
In order to prevent pollution of River water and ground waterGovt. has made the ZLD system mandatory for all the highly polluting industries including Textile Dyeing and Bleaching industries, Tanneries etc which uses considerable amount of salt in the process and consumes huge quantity of water. The ZLD system ensures recovery of water & salt from the waste water thus preventing pollution of River / ground water.
The conventional activated sludge process and other chemical treatment methods will not bring the effluent to the desired discharge standards. Mainly in TDS and it should be less than 2100mg/l. Hence ZLD concept was introduced by Govt.
About 95% of permeate water is recovered from the RO plant in ZLD system for textile processing industries. Also salt and condensate is recovered from MVRE / MEE and remaining final reject of 0.5 to 1% is discharged through solar evaporation pan. Presently advanced treatment component like Agitated Thin Film Drier (ATFD) is provided to treat the final reject.
Additional Information:
- Item Code: VZLDZLDDISCHARGE
- Production Capacity: 500 KLPD
- Delivery Time: 2 MONTHS
- Packaging Details: DEPENDS UPON THE MMATERIAL
Bulk Drug industries Zero Liquid discharge system
Product Brochure
| Capacity(Kilo litre/Day) | 500 KLD |
| Application Industry | Pharmaceutical & Chemicals |
| Installation Type | Complete Civil Work |
| Inlet Flow Rate(m3/day or m3/hr) | 500 m3/day |
| Treatment Technology | Mixed Bed Bio Reactor(MBBR) |
| Water Source | Industrial Effluent |
| AMC Provided | Yes |
| Control Module | Available |
| Automation Grade | Automatic |
| Deliver Type | PAN India, Outside India |
| Treatment Stages | Preliminary Treatment, Primary Treatment, Secondary Treatment, Tertiary Treatment |
| Country of Origin | Made in India |
Zero Liquid Discharge (ZLD) is a ultimate cutting-edge wastewater treatment process developed to completely eliminate all liquid discharge from a system. The goal of a zero liquid discharge system is to reduce the volume of wastewater that requires further treatment, economically process wastewater and produce a clean stream suitable for reuse.
The ZLD System removes dissolved solids (mainly salt) from the wastewater
and returns pure water to the process. Reverse osmosis (membrane filtration) is used to concentrate pre-treated waste stream and return the clean permeate to the process, funnel the reject to an evaporator, and send the evaporator concentrate to a crystallizer or spray dryer. The condensate from evaporator also returned to the process.
In order to prevent pollution of River water and ground waterGovt. has made the ZLD system mandatory for all the highly polluting industries including Textile Dyeing and Bleaching industries, Tanneries etc which uses considerable amount of salt in the process and consumes huge quantity of water. The ZLD system ensures recovery of water & salt from the waste water thus preventing pollution of River / ground water.
The conventional activated sludge process and other chemical treatment methods will not bring the effluent to the desired discharge standards. Mainly in TDS and it should be less than 2100mg/l. Hence ZLD concept was introduced by Govt.
About 95% of permeate water is recovered from the RO plant in ZLD system for textile processing industries. Also salt and condensate is recovered from MVRE / MEE and remaining final reject of 0.5 to 1% is discharged through solar evaporation pan. Presently advanced treatment component like Agitated Thin Film Drier (ATFD) is provided to treat the final reject.
Zero Liquid Discharge System Manufacturer
Minimum Order Quantity: 1 Piece
Product Brochure
| Capacity(Kilo litre/Day) | 50 KLD |
| Application Industry | Food Industry |
| Inlet Flow Rate | Up to 100 m3/hour |
| Installation Type | Prefabricated |
| Inlet Flow Rate(m3/day or m3/hr) | 50 m3/day |
| Air Blower Count | 3 Blowers |
| Air Blower Power | 0.4 KW |
| Deliver Type | Outside India, PAN India |
| Treatment Stages | Secondary Treatment, Tertiary Treatment, Primary Treatment |
| Country of Origin | Made in India |
amount of heat source such as steam or hot water to evaporate water. Evaporation is normally stopped before the solute starts to precipitate in the operation of an evaporator. Most of the industrial evaporators have tubular heating surfaces.
Why VZLD Multi Effect Evaporator
•Bigger tube size to avoid the clogging of tube•Optimum power required for re-circulation pumps•Bigger tube size will be easy to clean•Optimum velocity to avoid the deposition of solid inside the tubes•Easy to do jet cleaning without much dismantling of system.•Two Separate seal water supply systemManufacturing expertise
•Falling film evaporator•Forced Circulation evaporator•Raising film evaporator•Combined multi effect evaporator
Additional Information:
- Item Code: VZLDZLD3
- Production Capacity: 50 KLPD
- Delivery Time: 1 MONTH
- Packaging Details: DEPENDS UP ON THE PRODUCT
Zero Liquid Discharge Consulting Services
Minimum Order Quantity: 1 Piece
Product Brochure
| Application Industry | Food Industry |
| Installation Type | Prefabricated |
| Material Of Construction | Carbon Steel |
| Air Blower Count | 3 Blowers |
| Air Blower Power | 0.4 KW |
| Deliver Type | Outside India, PAN India |
| Treatment Stages | Preliminary Treatment |
| Country of Origin | Made in India |
| Capacity | 100 KLD |
| Capacity(Kilo litre/Day) | 1000 KLD |
| Inlet Flow Rate | 1000 m3/hour |
| Inlet Flow Rate(m3/day or m3/hr) | 500 m3/day |
Zero Liquid Discharge (ZLD) is a ultimate cutting-edge wastewater treatment process developed to completely eliminate all liquid discharge from a system. The goal of a zero liquid discharge system is to reduce the volume of wastewater that requires further treatment, economically process wastewater and produce a clean stream suitable for reuse.
The ZLD System removes dissolved solids (mainly salt) from the wastewater
and returns pure water to the process. Reverse osmosis (membrane filtration) is used to concentrate pre-treated waste stream and return the clean permeate to the process, funnel the reject to an evaporator, and send the evaporator concentrate to a crystallizer or spray dryer. The condensate from evaporator also returned to the process.
In order to prevent pollution of River water and ground waterGovt. has made the ZLD system mandatory for all the highly polluting industries including Textile Dyeing and Bleaching industries, Tanneries etc which uses considerable amount of salt in the process and consumes huge quantity of water. The ZLD system ensures recovery of water & salt from the waste water thus preventing pollution of River / ground water.
The conventional activated sludge process and other chemical treatment methods will not bring the effluent to the desired discharge standards. Mainly in TDS and it should be less than 2100mg/l. Hence ZLD concept was introduced by Govt.
About 95% of permeate water is recovered from the RO plant in ZLD system for textile processing industries. Also salt and condensate is recovered from MVRE / MEE and remaining final reject of 0.5 to 1% is discharged through solar evaporation pan. Presently advanced treatment component like Agitated Thin Film Drier (ATFD) is provided to treat the final reject.
Additional Information:
- Item Code: VZLDZLD16
- Production Capacity: 5-500M2
- Delivery Time: 2 MONTHS
- Packaging Details: DEPENDS UP ON THE PRODUCT
Industrial Zero Liquid Discharge System
Product Brochure
| Capacity | 300 KLD |
| Application Industry | Food Industry |
| Installation Type | Prefabricated |
| Air Blower Count | 3 Blowers |
| Material Of Construction | Stainless Steel |
| Air Blower Power | 0.4 KW |
| Deliver Type | Outside India, PAN India |
| Treatment Stages | Preliminary Treatment, Primary Treatment |
| Country of Origin | Made in India |
| Inlet Flow Rate | 300 m3/hour |
| Inlet Flow Rate(m3/day or m3/hr) | 500 m3/day |
amount of heat source such as steam or hot water to evaporate water. Evaporation is normally stopped before the solute starts to precipitate in the operation of an evaporator. Most of the industrial evaporators have tubular heating surfaces.
Why VZLD Multi Effect Evaporator
•Bigger tube size to avoid the clogging of tube•Optimum power required for re-circulation pumps•Bigger tube size will be easy to clean•Optimum velocity to avoid the deposition of solid inside the tubes•Easy to do jet cleaning without much dismantling of system.•Two Separate seal water supply systemManufacturing expertise
•Falling film evaporator•Forced Circulation evaporator•Raising film evaporator•Combined multi effect evaporator
Additional Information:
- Item Code: ZLDVZLD2
- Production Capacity: 300 KLPD
- Delivery Time: 1 MONTH
- Packaging Details: DEPENDS UP ON THE PRODUCT
Fermentation Industries ZLD System
Minimum Order Quantity: 1 Piece
Product Brochure
| Capacity | More than 5000 Liters |
| Usage/Application | Industrial |
| Packaging Type | Export Packing |
| Equipment Type | Skid Mounted |
| Country of Origin | Made in India |
Zero Liquid Discharge (ZLD) is a ultimate cutting-edge wastewater treatment process developed to completely eliminate all liquid discharge from a system. The goal of a zero liquid discharge system is to reduce the volume of wastewater that requires further treatment, economically process wastewater and produce a clean stream suitable for reuse.
The ZLD System removes dissolved solids (mainly salt) from the wastewater
and returns pure water to the process. Reverse osmosis (membrane filtration) is used to concentrate pre-treated waste stream and return the clean permeate to the process, funnel the reject to an evaporator, and send the evaporator concentrate to a crystallizer or spray dryer. The condensate from evaporator also returned to the process.
In order to prevent pollution of River water and ground waterGovt. has made the ZLD system mandatory for all the highly polluting industries including Textile Dyeing and Bleaching industries, Tanneries etc which uses considerable amount of salt in the process and consumes huge quantity of water. The ZLD system ensures recovery of water & salt from the waste water thus preventing pollution of River / ground water.
The conventional activated sludge process and other chemical treatment methods will not bring the effluent to the desired discharge standards. Mainly in TDS and it should be less than 2100mg/l. Hence ZLD concept was introduced by Govt.
About 95% of permeate water is recovered from the RO plant in ZLD system for textile processing industries. Also salt and condensate is recovered from MVRE / MEE and remaining final reject of 0.5 to 1% is discharged through solar evaporation pan. Presently advanced treatment component like Agitated Thin Film Drier (ATFD) is provided to treat the final reject.
Additional Information:
- Item Code: VZLD-FZLD
- Production Capacity: 50 Plants per year
- Delivery Time: 5 Months
- Packaging Details: Wooden
Zero Liquid Discharge System
Minimum Order Quantity: 1 Piece
Product Brochure
| Capacity(Kilo litre/Day) | 500 KLD |
| Inlet Flow Rate | 500 m3/hour |
| Application Industry | Pharmaceutical & Chemicals |
| Inlet Flow Rate(m3/day or m3/hr) | 500 m3/day |
| Installation Type | Containerized Plug & Play |
| Air Blower Count | 3 Blowers |
| Air Blower Power | 0.4 KW |
| Deliver Type | Outside India, PAN India |
| Treatment Stages | Preliminary Treatment, Primary Treatment, Secondary Treatment, Tertiary Treatment |
| Country of Origin | Made in India |
amount of heat source such as steam or hot water to evaporate water. Evaporation is normally stopped before the solute starts to precipitate in the operation of an evaporator. Most of the industrial evaporators have tubular heating surfaces.
Why VZLD Multi Effect Evaporator
•Bigger tube size to avoid the clogging of tube•Optimum power required for re-circulation pumps•Bigger tube size will be easy to clean•Optimum velocity to avoid the deposition of solid inside the tubes•Easy to do jet cleaning without much dismantling of system.•Two Separate seal water supply systemManufacturing expertise
•Falling film evaporator•Forced Circulation evaporator•Raising film evaporator•Combined multi effect evaporator
Additional Information:
- Item Code: VZLDZLD7
- Production Capacity: 500 KLPD
- Delivery Time: 2 MONTHS
- Packaging Details: DEPENDS ON TH PRODUCT & MATERIAL
Chemical industries Zero Liquid discharge system
Minimum Order Quantity: 1 Piece
Product Brochure
| Capacity | 75 KLD |
| Inlet Flow Rate | 300 m3/hour |
| Application Industry | Food Industry |
| Installation Type | Prefabricated |
| Inlet Flow Rate(m3/day or m3/hr) | 100 m3/day |
| Material Of Construction | Mild Steel |
| Air Blower Count | 2 Blowers |
| Air Blower Power | 0.4 KW |
| Deliver Type | Outside India, PAN India |
| Treatment Stages | Tertiary Treatment, Secondary Treatment, Primary Treatment, Preliminary Treatment |
| Country of Origin | Made in India |
A Zero Liquid Discharge (ZLD) System is a complete wastewater management solution designed for chemical and inorganic industries. Chemical manufacturing units generate effluents with high TDS, dissolved salts, acids, bases, and organic chemicals, which require advanced treatment technologies to comply with environmental regulations and minimize water discharge.
The ZLD system ensures 100% water recovery by treating and concentrating industrial effluents, converting the residuals into dry solids suitable for safe disposal, and recycling water back into the plant for process or utility use.
Key Features-
Custom Design: Tailored for chemical effluent characteristics, TDS levels, and production scale.
-
Multi-Stage Treatment:
-
Primary Treatment: Screening, neutralization, and oil/grease separation.
-
Secondary Treatment: Biological or chemical treatment for COD/BOD reduction.
-
Tertiary Treatment: Reverse osmosis (RO) for water recovery.
-
Evaporation & Drying: Multi Effect Evaporator (MEE) and Agitated Thin Film Dryer (ATFD) for concentrate handling.
-
-
Automation: PLC/SCADA-based control for temperature, feed, level, and chemical dosing.
-
Material of Construction (MOC): SS316L, Duplex/Super Duplex SS, Alloy-20, or Hastelloy for corrosive effluents.
-
Water Recovery: Treated water can be recycled within the plant, reducing freshwater consumption.
-
Chemical Manufacturing Units – acids, bases, salts, and organic chemical effluents.
-
Pharmaceutical & API Industries – solvent-laden and high-strength wastewater.
-
Agro-Chemical Plants – pesticide, fertilizer, and chemical slurry effluents.
-
Textile & Dyeing Units – color-rich, high TDS wastewater treatment.
-
Food & Herbal Processing Units – organic effluent treatment and water recovery.
-
Achieves 100% Zero Liquid Discharge, ensuring compliance with CPCB/SPCB norms.
-
Recovers valuable water, reducing freshwater usage and operating costs.
-
Converts wastewater into dry solids for safe disposal, minimizing environmental impact.
-
Handles high TDS, corrosive, viscous, and scaling effluents effectively.
-
Compact, modular, and suitable for continuous industrial operation.
-
Promotes sustainable chemical manufacturing and reduces carbon footprint.
Additional Information:
- Item Code: VZLDZLD67
- Production Capacity: 50-100KLPD
- Delivery Time: 2 MONTHS
- Packaging Details: DEPENDS UP ON THE PRODUCT
Vertical Agitated Thin Film Dryer
Minimum Order Quantity: 1 Piece
Product Brochure
| Type | Continuous Dryer |
| Automation Grade | Manual |
| Max Temperature | 90 |
| Material | Stainless Steel |
| Automatic Grade | Semi Automatic |
| Feature | 2 |
| Frequency | 3 |
| Country of Origin | Made in India |
| Capacity(kg) | 500 |
| Capacity(Kg/Hr) | 1000 |
The Vertical Agitated Thin Film Dryer (ATFD) is an advanced drying system designed for the continuous evaporation and drying of concentrated effluents, high TDS wastewater, and viscous or slurry-based materials. In this configuration, the dryer is mounted vertically, ensuring a compact footprint, shorter residence time, and enhanced thermal efficiency.
Using an agitated rotor with hinged/spring-loaded scrapers, the system spreads the effluent into a thin film over a vertically heated surface. This allows for uniform heat transfer, rapid evaporation, and prevention of scaling or fouling, making it highly effective in Zero Liquid Discharge (ZLD) applications.
Key Features-
Configuration: Vertical design – space-saving and efficient for limited floor areas.
-
Capacity Range: Available from 1 m² to 40 m² heat transfer area, handling 50 kg/hr to 2000+ kg/hr evaporation.
-
Heating Medium: Steam, thermic fluid, or hot oil.
-
Material of Construction (MOC): SS316L, Duplex/Super Duplex SS, Hastelloy, or Alloy-20 as per effluent characteristics.
-
Rotor & Scraper Assembly: Specially engineered for continuous thin-film formation and minimal fouling.
-
Automation: PLC/SCADA-based system with options for remote operation and monitoring.
-
Output: Produces dry powder, flakes, or crystals with very low residual moisture.
-
Zero Liquid Discharge (ZLD) Systems – drying of MEE concentrates.
-
Pharmaceutical & API Manufacturing – drying of solvent-based effluents and residues.
-
Chemical & Inorganic Industries – brines, salts, and inorganic chemical slurries.
-
Textile & Dyeing Plants – treatment of high TDS and color-rich wastewater.
-
Agro-Chemical & Fertilizer Industries – drying of pesticide and fertilizer slurries.
-
Food & Herbal Extraction Units – drying of herbal extracts, organic solutions, and whey.
-
Vertical design saves floor space and provides efficient drying.
-
Handles viscous, sticky, and scaling effluents with ease.
-
Short residence time ensures energy-efficient drying.
-
Produces uniform, free-flowing solids for disposal or reuse.
-
Durable and reliable for continuous industrial operation.
-
Supports industries in achieving Zero Liquid Discharge compliance.
Additional Information:
- Item Code: VZLDATFD20
- Production Capacity: 5-40 M2
- Delivery Time: 1 MONTHS
- Packaging Details: DEPENS UP ON THE PRODUCT
High TDS Wastewater Evaporation System
Minimum Order Quantity: 1 Piece
| Application Industry | Pharmaceutical & Chemicals |
| Inlet Flow Rate(m3/day or m3/hr) | 50 m3/day |
| Air Blower Count | 1 Blower |
| Deliver Type | Outside India, PAN India |
| Country of Origin | Made in India |
| Capacity(KLD) | 30 KLD |
| Capacity(Kilo litre/Day) | 50 KLD |
amount of heat source such as steam or hot water to evaporate water. Evaporation is normally stopped before the solute starts to precipitate in the operation of an evaporator. Most of the industrial evaporators have tubular heating surfaces.
Why VZLD Multi Effect Evaporator
•Bigger tube size to avoid the clogging of tube•Optimum power required for re-circulation pumps•Bigger tube size will be easy to clean•Optimum velocity to avoid the deposition of solid inside the tubes•Easy to do jet cleaning without much dismantling of system.•Two Separate seal water supply systemManufacturing expertise
•Falling film evaporator•Forced Circulation evaporator•Raising film evaporator•Combined multi effect evaporator
Additional Information:
- Item Code: VZLDHTEE02
- Production Capacity: 50 KLPD
- Delivery Time: 1 MONTH
- Packaging Details: DEPENDS UP ON THE PRODUCT
Zero Liquid Discharge System Ahmedabad
Minimum Order Quantity: 1 Plant
Product Brochure
| Capacity Inlet Flow Rate | 100 m3/hour |
| Treatment Technique | Evaporation |
| Application Industry | Pharmaceutical & Chemicals |
| Depends upon the capacity | 10 to 500+ KLPD |
| Water Source | Industrial Effluent |
| AMC Provided | Yes |
| Automation Grade | Automatic |
| Deliver Type | PAN India, Outside India |
| Warranty of Core Components | 2 Years |
| Warranty | 1 Year |
| Space Area Required(l*b*h in Feet) | Depends upon capacity |
| Water Pump Power | Depends Upon Capacity |
| Treatment Stages | Primary Treatment, Secondary Treatment |
A Zero Liquid Discharge (ZLD) System is an advanced wastewater treatment solution designed to completely eliminate liquid effluent discharge from industrial operations. By integrating pre-treatment, membrane processes, evaporators, and drying systems, ZLD ensures maximum water recovery, safe solid waste disposal, and environmental compliance.
Key Features-
Complete Effluent Recovery: Recovers up to 95–98% of water for reuse.
-
Multi-Stage Treatment: Combines pre-treatment, RO/UF membranes, Multi-Effect Evaporator (MEE) or MVR, and ATFD/crystallizers.
-
Material of Construction: SS316L, Duplex SS, or compatible alloys for high TDS and chemical resistance.
-
Automation: Fully PLC/SCADA-based operation with real-time monitoring of flow, pH, TDS, COD, and conductivity.
-
Modular & Scalable: Suitable from 10 KLD to 5000+ KLD effluent loads.
-
Energy Efficient: Steam and power optimized using heat recovery and MVR.
-
Pharmaceutical & API – high COD and mother liquor treatment.
-
Textile & Dyeing – dye bath and high TDS wastewater.
-
Chemical & Petrochemical – process wastewater with dissolved solids.
-
Dairy & Food – RO reject, whey, and effluent streams.
-
Power Plants – cooling tower blowdown concentration.
-
Distilleries & Agro-Chemical – spent wash and formulation wastewater.
-
Achieves Zero Liquid Discharge compliance.
-
Reduces freshwater consumption through recovered water reuse.
-
Converts effluent into dry, manageable solid salts.
-
Ensures compliance with CPCB/SPCB environmental norms.
-
Energy-efficient and automated, reducing operational cost and manpower.
-
Supports sustainable industrial wastewater management.
Additional Information:
- Production Capacity: 10 to 500+ KLPD
- Delivery Time: 2- 3 months