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Agitated Thin Film Dryer
Our range of products include atfd (agitated thin film dryer), 20 m2 atfd, atfd (agitaed thin film dryer ) capacity : 1 m2 to 40 m2, 10 m2 atfd, 40 m2 atfd and agitated thin film dryer (atfd).
ATFD (Agitated thin film dryer)
Product Price: Rs 75,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 500 |
| Type | Continuous Dryer |
| Capacity(kg) | 500 |
| Max Temperature | 80 |
| Automatic Grade | Automatic |
| Frequency | 3 |
| Country of Origin | Made in India |
The Agitated Thin Film Dryer (ATFD) is an advanced industrial drying system designed for the efficient treatment of concentrated liquids, high TDS effluents, and viscous slurries. It is widely used in Zero Liquid Discharge (ZLD) plants to convert liquid waste into dry, free-flowing powder or flakes, minimizing environmental impact and disposal costs.
The ATFD operates by forming a thin, turbulent film of liquid on a heated surface using a rotating rotor with scrapers, which ensures uniform heat transfer, rapid evaporation, and prevention of scaling or fouling.
Key Features-
Heat Transfer Area: Available from 1 m² to 40 m², with evaporation rates from 50 kg/hr to 2000+ kg/hr.
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Rotor & Scraper System: Heavy-duty design prevents scaling and ensures continuous thin-film formation.
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Material of Construction (MOC): SS316L, Duplex/Super Duplex SS, Hastelloy, or Alloy-20 for corrosive effluents.
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Heating Medium: Steam, thermal oil, or hot water.
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Automation: PLC/SCADA-based monitoring of temperature, feed rate, and product discharge.
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Output: Produces dry powder, flakes, or crystals suitable for safe disposal or reuse.
-
Zero Liquid Discharge (ZLD) Plants – final stage drying of MEE/RO concentrate.
-
Pharmaceutical & API Units – drying of solvent-laden residues and fermentation by-products.
-
Chemical & Inorganic Industries – brine, salts, and chemical slurry drying.
-
Textile & Dyeing Units – high TDS and color-rich wastewater treatment.
-
Agro-Chemical & Fertilizer Plants – drying of pesticide and fertilizer slurries.
-
Food & Herbal Processing Units – drying of extracts, whey, and heat-sensitive organic residues.
-
Converts concentrated effluents into dry, free-flowing solids efficiently.
-
Handles viscous, scaling, and crystallizing effluents with ease.
-
Reduces downtime and maintenance through effective scraper design.
-
Short residence time ensures energy-efficient drying and protects sensitive materials.
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Supports Zero Liquid Discharge compliance for strict environmental regulations.
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Compact, durable, and designed for continuous industrial operation.
Additional Information:
- Item Code: ATFDVZLD1
- Production Capacity: 15M2
- Delivery Time: 1 MONTH
- Packaging Details: DEPENDS ON THE PRODUCT
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20 m2 ATFD
Product Price: Rs 1,50,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 1000 |
| Type | Continuous Dryer |
| Automation Grade | Automatic |
| Capacity(kg) | 300 |
| Max Temperature | 160 |
| Material | Stainless Steel |
| Automatic Grade | Automatic |
| Heating Resource | steam and thermic fluid |
| Feature | investment casing blade |
| Country of Origin | Made in India |
The 20 m² Agitated Thin Film Dryer (ATFD) is a high-capacity drying system designed to process large volumes of concentrated effluents, high TDS wastewater, and viscous residues. With a heat transfer area of 20 m², it provides an evaporation capacity of approximately 1000 kg/hr (depending on feed characteristics), making it an ideal choice for Zero Liquid Discharge (ZLD) plants and heavy-duty industrial operations.
The system uses the thin film drying principle, where effluent forms a thin film on a heated surface and is continuously agitated by a rotor with scrapers. This ensures rapid heat transfer, efficient drying, and reduced scaling/fouling, producing dry powder or flakes suitable for disposal or reuse.
Key Features-
Drying Capacity: ~1000 kg/hr evaporation (feed dependent).
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Heat Transfer Area: 20 m².
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Rotor & Scraper Design: Heavy-duty rotor with hinged/spring-loaded scrapers to handle scaling and crystallizing effluents.
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Material of Construction (MOC): SS316L, Duplex/Super Duplex SS, Hastelloy, or Alloy-20 (as per effluent type).
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Heating Medium: Steam, thermic fluid, or hot oil.
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Automation: Advanced PLC/SCADA-based system for precise monitoring and ease of operation.
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End Product: Consistent dry solids, crystals, or flakes with low residual moisture.
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Zero Liquid Discharge (ZLD) Systems – final stage drying of MEE concentrate.
-
Pharmaceutical & API Plants – drying of solvent-laden effluents and fermentation waste.
-
Chemical & Petrochemical Industries – treatment of brines, salts, and inorganic slurries.
-
Textile & Dyeing Units – drying of color-rich, high TDS wastewater.
-
Agro-Chemical & Fertilizer Plants – pesticide and chemical waste slurry drying.
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Food & Herbal Extraction Units – handling of organic extracts and sensitive residues.
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High-capacity ATFD designed for large-scale industrial applications.
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Converts concentrated effluents into dry, disposable solids.
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Handles viscous, sticky, and scaling-prone effluents effectively.
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Ensures continuous and energy-efficient operation.
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Supports compliance with Zero Liquid Discharge regulations.
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Rugged, long-lasting design suitable for heavy-duty use.
Additional Information:
- Item Code: VZLD-ATFD20
- Delivery Time: 1 month
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ATFD (Agitaed thin Film Dryer ) Capacity : 1 m2 to 40 m2
Product Price: Rs 6,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 500 |
| Capacity(kg) | 50 |
| Max Temperature | 90 deg C |
| Material | Stainless Steel |
| Frequency | 3 Hz |
| Country of Origin | Made in India |
| Automation Grade | Automatic |
| Automatic Grade | Semi Automatic |
The Agitated Thin Film Dryer (ATFD) is a specialized drying technology designed to handle high TDS effluents, brines, and slurry streams by converting them into dry powder or flakes. With capacities ranging from 1 m² to 30 m² heat transfer area, ATFDs are suitable for small, medium, and large-scale industrial operations across chemical, pharmaceutical, textile, agro-chemical, and ZLD applications.
Capacity Range-
1 m² ATFD – ~50 kg/hr evaporation
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2 m² ATFD – ~100 kg/hr evaporation
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3 m² ATFD – ~150 kg/hr evaporation
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5 m² ATFD – ~250 kg/hr evaporation
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10 m² ATFD – ~500 kg/hr evaporation
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15 m² ATFD – ~750 kg/hr evaporation
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20 m² ATFD – ~1000 kg/hr evaporation
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25 m² ATFD – ~1250 kg/hr evaporation
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30 m² ATFD – ~1500 kg/hr evaporation
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35 m² ATFD – ~1500 kg/hr evaporation
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40 m² ATFD – ~1500 kg/hr evaporation
(Capacity may vary depending on feed characteristics and operating conditions)
Key Features-
Thin Film Technology: Uniform drying with minimal scaling.
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Scraper Mechanism: Continuous agitation for smooth product discharge.
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Material of Construction (MOC): SS316L, Duplex SS, or special alloys for corrosive effluents.
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Heating Options: Steam, thermic fluid, or hot oil system.
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Automation: PLC/SCADA-based control for reliable and consistent operation.
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Compact & Modular: Easy integration with MEE, ZLD, and ETP plants.
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Zero Liquid Discharge (ZLD) Systems – final drying of MEE concentrates.
-
Chemical & Inorganic Industries – drying of salts, brine, and acidic effluents.
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Pharmaceutical & API Units – solvent-rich effluents, intermediates, and fermentation by-products.
-
Textile & Dyeing Plants – high TDS, color-laden wastewater.
-
Agro-Chemical & Fertilizer Industries – pesticide/fertilizer slurry drying.
-
Food & Herbal Extraction – drying of extracts, whey, and herbal residues.
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Converts high TDS effluent into solid, disposable, or reusable salts.
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Ensures continuous, energy-efficient drying with low residence time.
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Reduces downtime by minimizing scaling and fouling.
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Handles viscous, sticky, and crystallizing effluents effectively.
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Extends equipment life with rugged construction and easy maintenance.
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Supports environmental compliance in wastewater management.
Additional Information:
- Item Code: ATFDD1
- Production Capacity: 1m2 to 30 m2 System
- Delivery Time: 1 MONTH
- Packaging Details: Depends up on the product
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10 m2 ATFD
Product Price: Rs 10,50,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 500 |
| Automation Grade | Automatic |
| Capacity(kg) | 150 |
| Max Temperature | 160 |
| Material | Stainless Steel |
| Automatic Grade | Automatic |
| Usage/Application | Wastewater |
| Country of Origin | Made in India |
The 10 m² Agitated Thin Film Dryer (ATFD) is a medium-to-large capacity drying system designed for the efficient conversion of high TDS wastewater, brine, or slurry into dry powder or flakes. With its advanced thin-film technology and continuous agitation, the unit ensures uniform drying, minimal scaling, and consistent product output. It is widely used in Zero Liquid Discharge (ZLD) plants, chemical, pharmaceutical, textile, and agro-industries.
Key Features-
Drying Capacity: ~500 kg/hr evaporation (depending on feed properties).
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Heat Transfer Area: 10 m², optimized for industrial-scale effluent handling.
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Material of Construction (MOC): SS316L, Duplex SS, or special alloys for handling corrosive effluents.
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Rotor & Scraper System: High-speed rotor with scrapers for continuous thin film and prevention of scaling.
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Heating Options: Steam, thermal oil, or hot oil-based systems.
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Automation: PLC/SCADA integration for temperature, feed control, and product discharge.
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Zero Liquid Discharge (ZLD) – drying of MEE concentrate into solid salts.
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Chemical Industries – evaporation of brines, inorganic effluents, and acid recovery.
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Pharmaceuticals & APIs – drying of solvent-laden streams and fermentation residues.
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Textile & Dyeing Units – treatment of high TDS, color-rich effluents.
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Agro-Chemical & Fertilizers – slurry drying in pesticide and fertilizer production.
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Food & Herbal Extraction – drying of heat-sensitive products like whey and herbal residues.
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Produces dry, free-flowing powder or flakes from concentrated liquid effluent.
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Reduces downtime and maintenance costs with efficient scraper mechanism.
-
Handles sticky, viscous, and crystallizing effluents with ease.
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Short residence time ensures energy-efficient drying and prevents product degradation.
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Compact and durable design, ideal for continuous industrial operation.
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Enhances environmental compliance by enabling Zero Liquid Discharge.
Additional Information:
- Item Code: VZLD-ATFD10
- Delivery Time: 20 Days
- Packaging Details: Depends
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40 m2 ATFD
Product Price: Rs 85,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 500 |
| Capacity(kg) | 500 |
| Max Temperature | 90 |
| Frequency | 60 |
| Country of Origin | Made in India |
The 40 m² Agitated Thin Film Dryer (ATFD) is a high-capacity drying system designed for the rapid and efficient conversion of concentrated liquids or slurries into dry solids. Its mechanically agitated thin-film design ensures uniform heat transfer, short residence time, and minimal thermal degradation, making it ideal for chemical, pharmaceutical, agro-chemical, inorganic, and ZLD effluent applications.
Key Features-
High Evaporation Capacity: Designed for 2000 kg/hr of concentrated liquid/slurry.
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Thin-Film Design: Provides uniform drying and efficient heat transfer.
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Material of Construction: SS316L, Duplex SS, or special alloys for corrosive or reactive feedstocks.
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Agitation System: Mechanical scraper or rotor ensures continuous thin-film formation on heating surfaces.
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Heating Options: Steam, thermal oil, or electrical heating based on process requirements.
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Automation: PLC/SCADA-based control for temperature, feed rate, and discharge monitoring.
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Drying of inorganic salts, chemical mother liquors, and concentrated effluents.
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Pharmaceutical industry – drying of APIs, fermentation concentrates, and intermediates.
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Agro-chemical industry – drying of fertilizers, pesticides, and liquid concentrates.
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Food & dairy – concentration and drying of whey, sugar solutions, and extracts.
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Integration in ZLD systems for final solid salt recovery from MEE concentrates.
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Handles high-volume evaporation with consistent product quality.
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Short residence time prevents thermal degradation of sensitive materials.
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Produces dry, free-flowing solids suitable for storage, handling, or reuse.
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Prevents scaling, sticking, or fouling of product inside the dryer.
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Energy-efficient and fully automated for continuous operation.
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Can be integrated with MEE or standalone drying processes for ZLD or production applications.
Additional Information:
- Item Code: VZLDATFD121
- Production Capacity: 40 M2
- Delivery Time: 1 MONTH
- Packaging Details: DEPENDS UP ON THE PRODUCT
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Agitated Thin Film Dryer (Atfd)
Product Price: Rs 5,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 2500 |
| Type | Continuous Dryer |
| Material | Stainless Steel |
| Heating Resource | Steam, Thermic Fluid heater |
| Feature | Trouble free operation, investment casting blade, bottom supported with graphite bush |
| Motor Power | Depend upon capacity |
| Usage/Application | Wastewater, Effluent Water, MEE Concentrate |
| Country of Origin | Made in India |
The Agitated Thin Film Dryer (ATFD) is a highly efficient drying technology used for converting concentrated liquids, slurry, or high TDS effluents into dry powder or flakes. It operates on the principle of creating a thin turbulent film of feed material on a heated surface with the help of a rotating agitator/scraper assembly, ensuring rapid heat transfer, uniform drying, and prevention of scaling. ATFDs are widely adopted in Zero Liquid Discharge (ZLD) plants, chemical, pharmaceutical, textile, agro-chemical, and food industries.
Key Features-
Heat Transfer Area: Available in 1 m² to 40 m² capacities (50 kg/hr to 2000+ kg/hr evaporation).
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Efficient Drying: Converts high TDS effluent into dry, free-flowing powder or flakes.
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Scraper Mechanism: Prevents scaling and fouling by continuously cleaning the heating surface.
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Material of Construction (MOC): SS316L, Duplex SS, Super Duplex, or special alloys for corrosive effluents.
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Heating Options: Steam, thermal oil, or hot oil for versatile operation.
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Automation: PLC/SCADA controls for feed regulation, discharge monitoring, and process safety.
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Compact & Modular: Easy to install and integrate with MEE and other ZLD systems.
-
Zero Liquid Discharge (ZLD) Plants – final stage drying of MEE concentrate.
-
Chemical & Inorganic Industries – brine, salts, and inorganic slurry drying.
-
Pharmaceutical & API Units – drying of solvents, intermediates, and fermentation residues.
-
Textile & Dyeing Plants – treatment of high TDS, color-rich effluents.
-
Agro-Chemical & Fertilizers – pesticide and fertilizer slurry drying.
-
Food & Herbal Extraction – whey, herbal extracts, and natural product drying.
-
Provides continuous and energy-efficient drying.
-
Handles viscous, sticky, and crystallizing effluents with ease.
-
Produces consistent dry solids suitable for disposal or reuse.
-
Short residence time prevents thermal degradation of heat-sensitive products.
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Reduces downtime and maintenance costs due to anti-scaling design.
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Ensures compliance with strict environmental regulations by enabling ZLD.
Additional Information:
- Item Code: VZLD_ATFD
- Delivery Time: 1-6 months
- Packaging Details: As per requirement
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ATFD Rotor manufacturer
Product Price: Rs 40,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 500 |
| Capacity(kg) | 50 |
| Max Temperature | 90 deg C |
| Automatic Grade | Automatic |
| Frequency | 60 Hz |
| Application | Wastewater |
| Warranty | 1 year |
The ATFD Rotor is the core component of an Agitated Thin Film Dryer (ATFD), responsible for forming a thin, turbulent film of feed slurry over the heating surface, ensuring uniform heat transfer and efficient drying. As a leading ATFD Rotor manufacturer, we design and supply high-performance, durable rotors suitable for a wide range of industrial effluents, including high TDS wastewater, brines, and viscous concentrates.
Key Features-
Precision-Engineered Design: Ensures uniform thin-film formation for maximum heat transfer efficiency.
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Heavy-Duty Construction: Manufactured in SS316L, Duplex SS, Super Duplex, or special alloys to handle corrosive and salt-laden effluents.
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Scraper Assembly: Equipped with adjustable scrapers for continuous surface cleaning and prevention of scaling/fouling.
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Balanced Operation: Dynamic balancing of the rotor ensures low vibration and long service life.
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Customization: Available in various diameters and lengths, tailored to 1 m² – 40 m² ATFD systems.
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Zero Liquid Discharge (ZLD) Systems – handling high TDS concentrates in ATFDs.
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Chemical & Inorganic Industries – drying of salts, brine, and chemical effluents.
-
Pharmaceutical & API Units – drying of solvent-rich and fermentation residues.
-
Textile & Dyeing Plants – treatment of color-rich, concentrated wastewater.
-
Agro-Chemical & Fertilizers – drying of pesticide/fertilizer slurry.
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Ensures consistent drying performance in ATFDs.
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Prevents scaling and clogging through efficient scraping action.
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Reduces downtime and maintenance costs.
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Extends the operational life of the ATFD system.
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Designed for continuous, energy-efficient operation.
Additional Information:
- Item Code: VZLDATFD139
- Production Capacity: 20 M2
- Delivery Time: 1 MONTH
- Packaging Details: Depends up on the product
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Thin Film Dryer
Product Price: Rs 7,50,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 500 |
| Capacity(kg) | 50 |
| Max Temperature | 90 deg C |
| Material | Mild Steel |
| Automatic Grade | Semi Automatic |
| Frequency | 60 Hz |
| Usage/Application | Industrial wastewater |
| Country of Origin | Made in India |
The Thin Film Dryer (TFD) is an industrial drying system designed for the efficient removal of moisture from liquids, slurries, and viscous effluents. It is widely used in chemical, pharmaceutical, food, and herbal processing industries for producing dry powder, flakes, or crystals from concentrated liquids.
The system works by spreading the feed into a thin turbulent film on a heated surface, allowing rapid heat transfer, uniform drying, and reduced thermal degradation. Scrapers or wipers continuously move the product, preventing fouling and scaling, ensuring consistent drying efficiency.
Key Features-
Heat Transfer Area: Available in 1 m² to 40 m² (depending on application).
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Rotor & Scraper Assembly: Ensures continuous thin-film formation and prevents scaling.
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Material of Construction (MOC): SS316L, Duplex/Super Duplex SS, Hastelloy, or Alloy-20 for corrosive feed streams.
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Heating Medium: Steam, thermal oil, or hot water.
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Automation: PLC/SCADA-based system for temperature, feed rate, and product discharge monitoring.
-
Output: Produces dry, free-flowing solids suitable for disposal or reuse.
-
Chemical & Inorganic Industries – drying of brines, salts, and chemical slurries.
-
Pharmaceutical & API Units – drying of intermediates, solvent-laden residues, and fermentation effluents.
-
Textile & Dyeing Units – treatment of high TDS, color-rich wastewater.
-
Agro-Chemicals & Fertilizer Plants – drying of pesticide and fertilizer slurries.
-
Food & Herbal Processing Units – drying of herbal extracts, whey, and sensitive organic residues.
-
Zero Liquid Discharge (ZLD) Plants – final stage drying of MEE/RO concentrate.
-
Produces uniform, dry, free-flowing solids.
-
Handles viscous, sticky, and scaling effluents effectively.
-
Ensures energy-efficient drying with short residence time.
-
Reduces maintenance and fouling due to scraper-assisted design.
-
Compact and modular, suitable for continuous industrial operation.
-
Supports Zero Liquid Discharge compliance and environmental regulations.
Additional Information:
- Item Code: VZLDATFD108
- Production Capacity: 15 M2
- Delivery Time: 1 MONTH
- Packaging Details: DEPENDS UP ON THE PRODUCT
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Agitated thin film dryer plant
Product Price: Rs 15,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 500 |
| Capacity(kg) | 50 |
| Max Temperature | 9- |
| Automatic Grade | Semi Automatic |
| Frequency | 60 |
| Country of Origin | Made in India |
Agitated Thin Film Dryer (ATFD) Plant
The Agitated Thin Film Dryer (ATFD) Plant is a complete industrial drying solution designed to handle high TDS effluents, concentrated slurries, and viscous residues. It is a key component of Zero Liquid Discharge (ZLD) systems, ensuring efficient conversion of liquid waste into dry powder or flakes for safe disposal or reuse.
The plant integrates an ATFD unit with upstream and downstream utilities such as feed tanks, pumps, heating systems, condensers, scrubbers, and automation controls, offering a fully engineered turnkey solution for industrial effluent treatment.
Key Features-
Complete System Design: Includes feed handling, heating, evaporation, drying, and condensate recovery.
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Capacity Range: From 1 m² to 40 m² heat transfer area, handling 50 kg/hr to 2000+ kg/hr evaporation.
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MOC (Material of Construction): SS316L, Duplex/Super Duplex SS, Hastelloy, or special alloys for corrosive effluents.
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Heating Medium: Steam, thermic fluid, or hot oil.
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Rotor & Scraper System: Heavy-duty rotor with hinged or spring-loaded scrapers prevents scaling and ensures uniform thin film.
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Automation: PLC/SCADA-based plant with options for remote monitoring.
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End Product: Consistent dry powder/flakes with minimal moisture content.
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Zero Liquid Discharge (ZLD) Plants – final stage of effluent drying after MEE.
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Chemical & Petrochemical Industries – for inorganic salt solutions, brines, and chemical slurries.
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Pharmaceutical & API Manufacturing – drying of solvent-laden residues and fermentation effluents.
-
Textile & Dye Industries – treatment of color-rich, high-TDS wastewater.
-
Agro-Chemical & Pesticide Plants – drying of high-viscosity chemical waste.
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Food & Herbal Processing Units – drying of herbal extracts, whey, and organic slurries.
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Complete turnkey drying plant for industrial effluents.
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Efficiently handles viscous, scaling, and crystallizing effluents.
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Produces zero liquid discharge, supporting environmental compliance.
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Compact and modular design with easy installation and maintenance.
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High energy efficiency with short residence time and uniform drying.
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Reduces waste volume and disposal cost significantly.
Additional Information:
- Item Code: VZLDATFD145
- Production Capacity: 35 M2
- Delivery Time: 1 MONTH
- Packaging Details: Depends up on the product
Yes! I am InterestedRequest A Callback
Agitated Thin Film Dryer System
Product Price: Rs 15,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 500 |
| Capacity(kg) | 50 |
| Max Temperature | 90 deg C |
| Automatic Grade | Automatic |
| Frequency | 60 Hz |
| Country of Origin | Made in India |
The Agitated Thin Film Dryer (ATFD) System is an advanced drying solution designed for the efficient handling of concentrated effluents, high TDS streams, slurries, and viscous materials. Widely used in Zero Liquid Discharge (ZLD) applications, the system evaporates residual moisture from concentrated liquids and converts them into dry, free-flowing powder or flakes.
Engineered with a high-speed rotor and specially designed scrapers, the ATFD forms a thin film of liquid on the heated surface, ensuring uniform heat transfer, rapid evaporation, and minimal scaling. The system is robust, highly energy-efficient, and suitable for continuous industrial operation.
Key Features-
Drying Principle: Thin-film evaporation with agitation and scraping for efficient heat transfer.
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Capacity Range: Available from 1 m² to 40 m² heat transfer area (50 kg/hr to 2000+ kg/hr evaporation).
-
Material of Construction (MOC): SS316L, Duplex Stainless Steel, Super Duplex, Hastelloy, or Alloy-20 (based on effluent type).
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Heating Medium: Steam, thermic fluid, or hot oil.
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Automation: PLC/SCADA-based system with remote monitoring options.
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Design Options: Vertical and horizontal ATFDs available to suit space and process requirements.
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Residue Output: Produces dry solids, flakes, or powder suitable for safe disposal or reuse.
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Zero Liquid Discharge Plants (ZLD) – drying of MEE concentrate into dry powder.
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Chemical & Inorganic Industries – treatment of brines, salts, and corrosive effluents.
-
Pharmaceutical & Antibiotics Production – drying of solvent-based effluents and residues.
-
Textile & Dyeing Industries – drying of colored effluents with high TDS.
-
Agro-Chemicals & Pesticides – slurry and chemical waste drying.
-
Food & Herbal Extraction Units – drying of extracts, whey, and sensitive materials.
-
Converts highly concentrated, viscous effluents into dry solids.
-
Energy-efficient drying with short residence time.
-
Handles scaling, fouling, and crystallizing materials with ease.
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Ensures continuous operation with minimal downtime.
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Compact, durable, and designed for long-term industrial use.
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Helps industries achieve Zero Liquid Discharge compliance.
Additional Information:
- Item Code: VZLDMEE146
- Production Capacity: 10 m2
- Delivery Time: 1 MONTH
- Packaging Details: DEPENDS UP ON THE PRODUCT
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Agitated Thin Film Evaporator
Product Price: Rs 9,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Litre) | 3000L |
| Capacity(KLD) | 400 |
| Automation Grade | Automatic |
| Material | SS |
| Usage/Application | Solid Waster |
| Max Temperature | 90 deg C |
| Voltage | 220 V |
| Phase | 3 |
ATFD
Agitated Thin Film Dryer (ATFD) is a very modernized and a dynamic equipment.
This shall be used majorly for product layer concentrations and in ETP (Effluent treatment plants).
The working principle of this equipment is vaporization under vacuum and atmospheric condition.
Sizes Available in design
•Optimum overall heat transfer co-efficient for design.
•Design of ATFD will be done on 8 kg/cm2.
•Operation of ATFD will be done majorly on 6 kg/cm2.
•Inlet TDS to ATFD will be 35%
Dry Powder with 5-10 % Moisture will be collected from bottom of ATFD
Why VZLD ATFD
•Trouble free operation
•Design as per ASME
•Investment casting blades are use as a scrapper
•Heavy duty SKF bearing of 32 series will be used for top support
•Minimum wash water required for CIP of ATFD.
•Damaged blades can be easily replaceable
•Graphite bush is used as a bottom support which will given more life as compare to bearing and Teflon bush
•Less power consumption
|
Heat transfer area (m2) |
Feed to ATFD (kg/hr) |
Heat transfer area (m2) |
Feed to ATFD (kg/hr) |
|
1 |
50 |
15 |
750 |
|
3 |
150 |
20 |
1000 |
|
5 |
250 |
25 |
1250 |
|
7.5 |
375 |
30 |
1500 |
|
10 |
500 |
35 |
1750 |
|
12.5 |
625 |
40 |
2000 |
Additional Information:
- Item Code: ATFDVZLD12
- Production Capacity: 300 KLPD
- Delivery Time: 1 MONTH
- Packaging Details: DEPENDS UPON THE PRODUCT
Yes! I am InterestedRequest A Callback
Agitated Thin Film Dryer Manufacturer In Hyderabad
Product Price: Rs 15,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 500 |
| Capacity(kg) | 50 |
| Material | Stainless Steel |
| Automatic Grade | Automatic |
| Frequency | 60 Hz |
| Usage/Application | Wastewater |
| Country of Origin | Made in India |
Agitated Thin Film Dryer (ATFD) Manufacturer in Hyderabad
We are a leading Agitated Thin Film Dryer (ATFD) manufacturer in Hyderabad, offering custom-designed drying solutions for a wide range of industries. Our ATFD systems are designed to handle high TDS effluents, concentrated slurries, and viscous residues, making them an integral part of Zero Liquid Discharge (ZLD) systems.
With state-of-the-art manufacturing facilities in Hyderabad, we provide end-to-end ATFD solutions – from design, engineering, fabrication, and installation to after-sales support. Our dryers are built using high-quality materials (SS316L, Duplex SS, Super Duplex, Hastelloy, and Alloy-20) to withstand corrosive and scaling-prone effluents, ensuring long service life and reliable performance.
Key Features-
Capacity Range: 1 m² to 40 m² heat transfer area (50 kg/hr to 2000+ kg/hr evaporation capacity).
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Design Options: Vertical and Horizontal ATFD configurations.
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Heating Medium: Steam, thermic fluid, or hot oil.
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Automation: Advanced PLC/SCADA-based controls for accurate operation and monitoring.
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Construction Quality: Fabricated with premium-grade alloys to handle harsh effluents.
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End Output: Produces dry powder, crystals, or flakes with very low residual moisture.
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Zero Liquid Discharge (ZLD) Plants – final stage drying of MEE concentrates.
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Pharmaceutical & API Industries – drying of solvent-based effluents and fermentation residues.
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Chemical & Petrochemical Plants – handling brines, salts, and corrosive effluents.
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Textile & Dyeing Industries – treatment of high TDS and color-rich wastewater.
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Agro-Chemicals & Fertilizers – drying of pesticide and fertilizer slurries.
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Food & Herbal Processing Units – drying of herbal extracts, whey, and organic residues.
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Proven Expertise: Extensive experience in designing and delivering ATFD systems for varied industries.
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Local Manufacturing: Hyderabad-based facility ensures faster delivery and service support.
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Customization: ATFDs tailored to specific feed characteristics and process needs.
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Service & Support: Dedicated technical team for installation, commissioning, and maintenance.
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Compliance: Helps industries achieve Zero Liquid Discharge (ZLD) and meet environmental norms.
Additional Information:
- Item Code: VZLDATFD141
- Production Capacity: 20 M2
- Delivery Time: 1 MONTH
- Packaging Details: DEPENDS UP ON THE PRODUCT
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35 m2 ATFD
Product Price: Rs 80,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Max Temperature | 90 |
| Material | Stainless Steel |
| Automatic Grade | Automatic |
| Frequency | 60 |
| Country of Origin | Made in India |
| Capacity(kg) | 500 |
| Capacity(Kg/Hr) | 2000 |
The 35 m² Agitated Thin Film Dryer (ATFD) is a large-capacity drying system engineered for industries that generate high volumes of concentrated effluents and high TDS wastewater. With a heat transfer area of 35 m², this ATFD is capable of handling large evaporation loads, converting slurry or concentrate into dry, free-flowing solids efficiently. Its robust construction and advanced thin-film technology make it suitable for Zero Liquid Discharge (ZLD) plants, chemical, pharmaceutical, agro-chemical, and textile industries.
Key Features-
Drying Capacity: ~1750 kg/hr evaporation (depending on feed characteristics).
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Heat Transfer Area: 35 m² designed for large-scale effluent management.
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Rotor & Scraper System: Heavy-duty rotor with spring-loaded or hinged scrapers ensures continuous thin-film formation and scaling prevention.
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Material of Construction (MOC): SS316L, Duplex SS, Super Duplex, or special alloys for highly corrosive and salt-rich effluents.
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Heating Options: Steam, thermic fluid, or hot oil systems.
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Automation: PLC/SCADA-based controls for precise monitoring and efficient operation.
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Custom Design: Tailored to suit feed type, viscosity, and industry-specific requirements.
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Zero Liquid Discharge (ZLD) Plants – drying of MEE concentrate into dry solids.
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Chemical Industries – evaporation of inorganic salts, brines, and corrosive effluents.
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Pharmaceutical & API Units – solvent-based effluents, intermediates, and fermentation residues.
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Textile & Dyeing Plants – drying of high TDS, color-rich effluents.
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Agro-Chemical & Fertilizer Industries – pesticide and fertilizer slurry drying.
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Food & Herbal Processing – drying of herbal extracts, whey, and heat-sensitive concentrates.
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High evaporation capacity for large industrial loads.
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Produces uniform, dry, and free-flowing solids.
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Reduces downtime and scaling with efficient rotor-scraper design.
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Handles viscous, sticky, and crystallizing effluents with ease.
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Short residence time ensures energy-efficient drying and protects sensitive materials.
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Supports industries in achieving Zero Liquid Discharge compliance.
Additional Information:
- Item Code: VZLDATFD135
- Production Capacity: 35 M2
- Delivery Time: 1 MONTH
- Packaging Details: DEPENDS UP ON THE PRODUCT
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Vertical Thin Film Dryer
Product Price: Rs 15,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 500 |
| Capacity(kg) | 50 |
| Max Temperature | 90 deg C |
| Material | Mild Steel |
| Automatic Grade | Semi Automatic |
| Frequency | 60 Hz |
| Country of Origin | Made in India |
The Vertical Thin Film Dryer (VTFD) is an industrial drying system designed for efficient evaporation and drying of concentrated liquids, slurries, and heat-sensitive effluents. Its vertical configuration with a rotating wiper/agitator ensures a uniform thin film on the heated surface, providing rapid drying, minimal thermal degradation, and high evaporation efficiency. The VTFD is ideal for industries requiring compact design and continuous operation.
Key Features-
Vertical Design: Saves floor space and enables easy integration into existing processes.
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Thin-Film Technology: Uniform thin-film formation ensures efficient heat transfer and consistent drying.
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High-Quality Construction: SS316L, Duplex SS, or special alloys for corrosive and high TDS effluents.
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Agitation System: Rotating wipers or scrapers provide continuous product movement and prevent fouling.
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Heating Options: Steam, thermal oil, or hot water jackets for flexible operation.
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Automation: PLC/SCADA-based monitoring of temperature, feed rate, and product discharge.
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Chemical Industries – drying of salts, brines, and inorganic compounds.
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Pharmaceutical & API Units – drying of intermediates, fermentation residues, and heat-sensitive solvents.
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Food & Herbal Extraction – drying of whey, herbal extracts, and natural products.
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Agro-Chemicals & Fertilizers – drying of pesticide and fertilizer slurries.
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Zero Liquid Discharge (ZLD) Plants – drying of MEE concentrates into dry solids.
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Produces dry, free-flowing solids from concentrated effluents.
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Handles viscous, sticky, and crystallizing feeds efficiently.
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Compact vertical design saves floor space in industrial plants.
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Short residence time prevents thermal degradation of sensitive products.
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Reduces scaling, fouling, and maintenance requirements.
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Fully automated for continuous and energy-efficient operation.
Additional Information:
- Item Code: VZLDATFD140
- Production Capacity: 100 KLPD
- Delivery Time: 1 MONTH
- Packaging Details: DEPENDS UP ON THE PRODUCT
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ATFD Service Provider
Product Price: Rs 10,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | All Capacity ATFD Services |
| Material | MS / SS / Duplex |
| Automatic Grade | Semi Automatic |
| Usage/Application | Industrial High TDS Wastewater Treatment |
| Country of Origin | Made in India |
We provide comprehensive Agitated Thin Film Dryer (ATFD) services for industries handling high TDS effluents, chemical slurries, and viscous residues. Our services are designed to ensure optimal performance, long equipment life, and uninterrupted operation, especially for Zero Liquid Discharge (ZLD) plants and industrial effluent drying systems.
Our experienced team offers installation, commissioning, preventive maintenance, repairs, and spare part support to meet the specific needs of chemical, pharmaceutical, agro-chemical, textile, and herbal extraction industries.
Key ATFD Services-
Installation & Commissioning
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Complete setup and alignment of ATFD units.
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Calibration of temperature, feed rate, and rotor speed.
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Ensures smooth startup and optimal drying performance.
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Preventive & Routine Maintenance
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Inspection and servicing of rotors, scrapers, bearings, and heating surfaces.
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Lubrication of moving parts and checking of gearbox and seals.
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Cleaning of condensers, feed tanks, and discharge chutes.
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Repair & Overhaul Services
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Replacement of worn-out rotors, scrapers, bearings, and heating elements.
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Gearbox and mechanical repairs to restore full operational efficiency.
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Spare Parts Supply
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High-quality rotors, scrapers, bearings, seals, and mechanical components.
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Ensures quick turnaround for repairs and reduced downtime.
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Upgradation & Retrofitting
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Modernization of existing ATFD units for higher capacity, improved efficiency, or energy savings.
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Integration with automation systems (PLC/SCADA) for better control.
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Technical Support & Training
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On-site guidance for operation, troubleshooting, and preventive care.
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Operator training to maintain consistent drying efficiency and safety.
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Ensures continuous, efficient operation of ATFD units.
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Reduces downtime and costly breakdowns.
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Extends the service life of equipment.
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Maintains consistent product quality and drying performance.
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Supports Zero Liquid Discharge (ZLD) compliance and environmental regulations.
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Provides expert technical assistance for troubleshooting and process optimization.
Additional Information:
- Item Code: ATFDService
- Delivery Time: Depends
- Packaging Details: Depends
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ATFD Maintenance Work
Product Price: Rs 1,50,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Material | Stainless Steel |
| Maintenance Type | Annual Maintenance Contract (AMC) |
| Capacity(kg) | 300 |
| Heating Resource | Steam/Thermic Fluid |
| Feature | On Site Service Support |
| Usage/Application | Wastewater |
| Country of Origin | Made in India |
Regular maintenance of an Agitated Thin Film Dryer (ATFD) is critical to ensure efficient drying, continuous operation, and long service life. ATFDs handle high TDS effluents, viscous slurries, and scaling-prone materials, so proper maintenance minimizes downtime, prevents mechanical failures, and maintains product quality.
Key Maintenance Activities-
Rotor and Scraper Inspection
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Check for wear, deformation, or corrosion on rotors and scrapers.
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Replace or realign scrapers to ensure uniform thin film formation.
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Bearing and Gearbox Maintenance
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Lubricate bearings and check gearbox alignment.
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Inspect for excessive vibration or noise that could affect operation.
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Heating Surface Cleaning
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Periodic removal of scaling, fouling, and residue buildup from the heating surface.
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Ensures efficient heat transfer and uniform drying.
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Seal and Mechanical Integrity Check
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Inspect seals, gaskets, and mechanical joints for leaks.
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Replace damaged components to prevent contamination or product loss.
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Instrumentation and Control
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Verify PLC/SCADA sensors, temperature controllers, and feed pumps are operating correctly.
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Calibrate instruments to maintain accurate process control.
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General Cleaning and Housekeeping
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Regular cleaning of feed tanks, condensers, and discharge chutes.
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Prevents accumulation of residues and potential contamination.
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Maintains optimal drying efficiency and uniform product quality.
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Prevents scaling, fouling, and mechanical failures.
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Reduces unplanned downtime and costly repairs.
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Extends the service life of rotor, scraper, and heating surfaces.
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Supports continuous operation in Zero Liquid Discharge (ZLD) plants.
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Ensures safety and compliance with industrial standards.
Additional Information:
- Item Code: VZLDATFD15
- Delivery Time: 10 DAYS
- Packaging Details: DEPEND ON THE PRODUCT
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