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ATFD
Our product range includes a wide range of 2 m2 agitated thin film dryer atfd, 12.5 m2 atfd, 7.5 m2 atfd, troubleshooting of atfd, 1.5 m2 atfd and 1 m2 atfd ( 50 kg/hr).
2 m2 Agitated Thin Film Dryer ATFD
Product Price: Rs 5,50,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 500 |
| Type | Continuous Dryer |
| Automation Grade | Automatic |
| Capacity(kg) | 100 |
| Material | Mild Steel |
| Automatic Grade | Automatic |
| Country of Origin | Made in India |
2 m² Agitated Thin Film Dryer (ATFD)
The Agitated Thin Film Dryer (ATFD) is a highly efficient drying system designed to handle high TDS effluents, viscous liquids, and concentrated slurries. The 2 m² ATFD is a compact model suitable for pilot plants, small-scale production units, and R&D facilities, as well as for industries requiring lower throughput capacities with complete drying performance.
Working PrincipleThe feed slurry from an evaporator or other concentration unit is continuously fed into the ATFD. A heating jacket evaporates the water while a special rotor with hinged blades spreads the slurry into a thin film over the heated surface. This ensures rapid evaporation, leaving behind dry solid powder or flakes discharged from the bottom.
Key Features-
Evaporation Area: 2 m² effective heat transfer surface.
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Compact & Skid-Mounted: Easy to install and operate.
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Capacity: Suitable for 100–300 LPH (liters per hour) feed handling (depending on feed characteristics).
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Material of Construction: SS316L / Duplex Stainless Steel / Alloy steel (based on effluent nature).
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Heating Medium: Steam, hot oil, or thermic fluid.
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Discharge Form: Dry powder, salt, or flakes with <5% moisture content.
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Low Fouling Design: Agitation prevents scaling and ensures continuous operation.
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Automation: Can be integrated with PLC/SCADA-based controls for smooth operation.
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Pharmaceutical & bulk drugs (API effluents, mother liquors)
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Synthetic & specialty chemicals
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Textile & dye industries
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Agrochemicals & intermediates
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Food & distilleries (waste salt, spent wash concentrate)
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Achieves complete drying of concentrated effluents.
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Enables Zero Liquid Discharge (ZLD) compliance.
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Compact solution for pilot plants or small-scale industries.
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Energy-efficient with low operating cost.
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Produces environmentally safe solid waste for disposal.
Additional Information:
- Delivery Time: 1 Month
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12.5 m2 ATFD
Product Price: Rs 40,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 2500 |
| Type | Continuous Dryer |
| Automation Grade | Automatic |
| Material | Duplex |
| Automatic Grade | Automatic |
| Usage/Application | Wastewater |
| Country of Origin | Made in India |
The 12.5 m² Agitated Thin Film Dryer (ATFD) is a medium-capacity drying system engineered to handle concentrated effluents, high TDS wastewater, and viscous residues in Zero Liquid Discharge (ZLD) applications. With a heat transfer area of 12.5 m², this ATFD provides an evaporation capacity of ~625 kg/hr, depending on feed characteristics, making it ideal for chemical, pharmaceutical, textile, and agro-based industries.
It uses an agitated thin-film drying principle, where feed forms a thin film on the heated surface, agitated by a high-speed rotor with scrapers. This ensures efficient heat transfer, minimal fouling, and uniform drying, producing dry powder or flakes for safe disposal or reuse.
Key Features-
Drying Capacity: ~625 kg/hr evaporation (feed dependent).
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Heat Transfer Area: 12.5 m².
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Rotor & Scraper Assembly: Heavy-duty with hinged/spring-loaded scrapers for continuous thin film and anti-scaling operation.
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Material of Construction (MOC): SS316L, Duplex/Super Duplex SS, Hastelloy, or Alloy-20 (as per effluent type).
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Heating Options: Steam, thermic fluid, or hot oil.
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Automation: PLC/SCADA-based system for accurate monitoring and control.
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Output: Produces free-flowing dry solids or flakes with very low residual moisture.
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Zero Liquid Discharge (ZLD) Plants – drying of MEE concentrate into dry solids.
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Chemical & Petrochemical Units – inorganic salts, brines, and by-products.
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Pharmaceutical & API Plants – solvent-laden effluents and fermentation residues.
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Textile & Dyeing Industries – drying of colored, high-TDS effluents.
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Agro-Chemicals & Fertilizers – pesticide and chemical slurry drying.
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Food & Herbal Extraction – drying of organic extracts and sensitive concentrates.
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Medium-scale ATFD suitable for varied industrial effluents.
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Ensures high drying efficiency with uniform thin film.
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Handles viscous, scaling, and crystallizing effluents with ease.
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Produces dry, disposable solids ensuring environmental compliance.
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Compact, durable, and designed for continuous industrial operation.
Additional Information:
- Delivery Time: 1 Months
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7.5 m2 ATFD
Product Price: Rs 40,00,000 / unitGet Best Price
Minimum Order Quantity: 1 unit
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 500 |
| Capacity(kg) | 100 |
| Material | Stainless Steel |
| Automatic Grade | Semi Automatic |
| Usage/Application | High TDS Wastewater |
| Country of Origin | Made in India |
The 7.5 m² Agitated Thin Film Dryer (ATFD) is a medium-capacity drying system designed for the efficient treatment of concentrated effluents, high TDS wastewater, and viscous residues. With a heat transfer area of 7.5 m², it delivers an evaporation capacity of approximately 375 kg/hr (depending on feed properties), making it highly suitable for chemical, pharmaceutical, textile, agro-chemical, and ZLD applications.
Using the thin film drying principle, the effluent is distributed as a film on a heated surface and agitated by a high-speed rotor with scrapers, which ensures uniform heat transfer, prevents scaling, and produces dry powder or flakes for safe disposal or reuse.
Key Features-
Drying Capacity: ~375 kg/hr evaporation (feed dependent).
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Heat Transfer Area: 7.5 m².
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Rotor & Scraper Design: Heavy-duty system with hinged or spring-loaded scrapers for continuous thin film formation.
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MOC (Material of Construction): SS316L, Duplex/Super Duplex SS, Alloy-20, or Hastelloy, depending on effluent type.
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Heating Medium: Steam, thermic fluid, or hot oil.
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Automation: PLC/SCADA-based control for accurate monitoring and efficient operation.
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Output: Produces dry, free-flowing solids with minimal residual moisture.
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Zero Liquid Discharge (ZLD) Plants – final drying of MEE concentrate.
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Pharmaceutical & API Units – drying solvent-based effluents and fermentation residues.
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Chemical & Petrochemical Plants – handling brines, salts, and corrosive slurries.
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Textile & Dyeing Industries – treatment of high TDS, color-rich wastewater.
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Agro-Chemical & Fertilizer Industries – pesticide and slurry drying.
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Food & Herbal Extraction Units – drying of extracts, whey, and heat-sensitive residues.
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Medium-scale ATFD suitable for small-to-mid level industrial loads.
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Produces uniform, free-flowing powder or flakes.
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Handles scaling and crystallizing effluents effectively.
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Compact design with energy-efficient operation.
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Supports industries in achieving Zero Liquid Discharge compliance.
Additional Information:
- Item Code: VZLD-ATFD7.5
- Delivery Time: 1 month
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Troubleshooting Of ATFD
Product Price: Rs 70,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 500 |
| Service Location | Revamping |
| Material | Stainless Steel |
| Feature | Rotor Replacement |
| Usage/Application | Wastewater |
| Country of Origin | Made in India |
| Automation Grade | Automatic |
| Automatic Grade | Semi Automatic |
The Troubleshooting of ATFD service is designed to help industries identify, analyze, and resolve operational challenges in their Agitated Thin Film Dryer systems. ATFDs are widely used in Zero Liquid Discharge (ZLD) plants, chemical, pharmaceutical, textile, and agro-chemical industries for converting high TDS liquid effluents into dry solids. Effective troubleshooting ensures maximum efficiency, continuous operation, and extended equipment life.
Key Features-
Performance Analysis: Identification of issues such as poor drying, scaling, vibration, or high moisture content.
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Root Cause Diagnosis: Investigation of feed characteristics, operating parameters, and mechanical integrity.
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Operational Optimization: Adjustment of steam pressure, feed rate, rotor speed, and discharge parameters.
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Mechanical Inspection: Checking of rotor, scrapers, seals, and bearings to ensure smooth operation.
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Cleaning & Maintenance Guidance: Strategies for CIP, scaling removal, and preventive maintenance.
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Customized Solutions: Recommendations tailored for specific effluents and industry requirements.
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Zero Liquid Discharge Plants – troubleshooting of ATFD units for continuous salt recovery.
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Chemical & Inorganic Industries – handling scaling and crystallization in salt-rich effluents.
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Pharmaceutical & API Units – resolving drying issues for solvent-laden concentrates.
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Textile & Dyeing Plants – improving performance with high TDS and color-laden wastewater.
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Agro-Chemical & Fertilizer Units – ensuring smooth drying of pesticide and fertilizer concentrates.
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Restores optimum drying efficiency and throughput.
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Reduces downtime and production losses.
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Extends equipment life by preventing mechanical failures.
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Ensures uniform product quality with dry, free-flowing solids.
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Minimizes energy consumption through optimized operation.
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Supports environmental compliance in ZLD applications.
Additional Information:
- Item Code: VZLDATFD13
- Production Capacity: 5 M2- 50M2
- Delivery Time: 10 DAYS
- Packaging Details: DEPENDS ON MATERIAL
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1.5 m2 ATFD
Product Price: Rs 3,99,999 / PieceGet Best Price
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 60 |
| Type | Fluidbed Dryer |
| Automation Grade | Automatic |
| Material | Mild Steel |
| Country of Origin | Made in India |
ATFD
Agitated Thin Film Dryer (ATFD) is a very modernized and a dynamic equipment.
This shall be used majorly for product layer concentrations and in ETP (Effluent treatment plants).
The working principle of this equipment is vaporization under vacuum and atmospheric condition.
Sizes Available in design
•Optimum overall heat transfer co-efficient for design.
•Design of ATFD will be done on 8 kg/cm2.
•Operation of ATFD will be done majorly on 6 kg/cm2.
•Inlet TDS to ATFD will be 35%
Dry Powder with 5-10 % Moisture will be collected from bottom of ATFD
Why VZLD ATFD
•Trouble free operation
•Design as per ASME
•Investment casting blades are use as a scrapper
•Heavy duty SKF bearing of 32 series will be used for top support
•Minimum wash water required for CIP of ATFD.
•Damaged blades can be easily replaceable
•Graphite bush is used as a bottom support which will given more life as compare to bearing and Teflon bush
•Less power consumption
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Heat transfer area (m2) |
Feed to ATFD (kg/hr) |
Heat transfer area (m2) |
Feed to ATFD (kg/hr) |
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1 |
50 |
15 |
750 |
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3 |
150 |
20 |
1000 |
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5 |
250 |
25 |
1250 |
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7.5 |
375 |
30 |
1500 |
|
10 |
500 |
35 |
1750 |
|
12.5 |
625 |
40 |
2000 |
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1 m2 ATFD ( 50 kg/hr)
Product Price: Rs 3,50,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Type | Continuous Dryer |
| Material | Mild Steel |
| Automation Grade | Automatic |
| Automatic Grade | Semi Automatic |
The Agitated Thin Film Dryer (ATFD) is a specialized drying system designed to handle high TDS, high COD effluents, and viscous or slurry-type streams where conventional drying methods are not effective. The 1 m² ATFD is a compact model, suitable for small-scale effluent loads, pilot plants, and R&D applications, with a feed handling capacity of approximately 50 kg/hr (depending on feed characteristics).
Working PrincipleThe feed slurry is continuously fed onto the heated surface. A specially designed rotor with hinged blades spreads the liquid into a thin turbulent film, ensuring uniform heat transfer and rapid evaporation. The water/solvent evaporates, and the dry solid powder or flakes are continuously discharged at the bottom.
Key Features-
Evaporation Area: 1 m² heat transfer surface.
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Capacity: ~50 kg/hr feed handling.
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Discharge: Dry powder, salt, or flakes (<5% moisture).
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Material of Construction: SS316L / Duplex Stainless Steel / Alloy Steel (as per effluent nature).
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Heating Medium: Steam / thermic fluid / hot oil.
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Compact & Skid-Mounted: Ideal for pilot and small-scale use.
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Low Fouling Design: Agitation prevents crusting and scaling.
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Automation: Can be supplied with PLC/SCADA controls.
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Pharmaceutical & API units – Mother liquor, high TDS effluent.
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Synthetic & specialty chemicals – Salts, by-products.
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Agrochemicals & dyes – Concentrated effluents and slurry.
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Food & distilleries – By-product drying.
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Pilot plants / R&D centers – Small batch testing and process validation.
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Achieves Zero Liquid Discharge (ZLD) compliance.
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Compact design, low footprint.
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Provides safe and dry solid waste for disposal.
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Energy-efficient with reliable operation.
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Long service life with minimal maintenance.
Additional Information:
- Delivery Time: 1 Month
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3 m2 ATFD ( 150 kg/hr)
Product Price: Rs 5,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 500 |
| Type | Continuous Dryer |
| Capacity(kg) | 150 |
| Material | Mild Steel |
| Usage/Application | Dryers |
| Country of Origin | Made in India |
| Automation Grade | Automatic |
| Automatic Grade | Semi Automatic |
3 m² Agitated Thin Film Dryer (ATFD) – 150 kg/hr
The Agitated Thin Film Dryer (ATFD) is a robust and efficient drying system designed for handling high TDS, high COD wastewater, viscous liquids, and slurry streams. The 3 m² ATFD model is suitable for medium-scale industrial applications, with a feed handling capacity of approximately 150 kg/hr (depending on feed concentration and nature).
Working PrincipleFeed slurry is continuously fed onto the heated surface of the dryer. A specially designed rotor with hinged blades spreads the slurry into a thin film, ensuring uniform heat transfer. The water/solvent evaporates rapidly, and the resulting dry solid (powder, salt, or flakes) is discharged continuously from the bottom.
Key Features-
Evaporation Area: 3 m² effective heat transfer surface.
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Capacity: ~150 kg/hr feed handling.
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Discharge: Produces dry powder or flakes with <5% residual moisture.
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Material of Construction: SS316L / Duplex Stainless Steel / Alloy Steel (as per effluent nature).
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Heating Medium: Steam, thermic fluid, or hot oil.
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Compact & Skid-Mounted: Easy to install and maintain.
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Low Fouling Design: Agitation prevents crust formation and scaling.
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Automation Ready: Can be integrated with PLC/SCADA systems.
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Pharmaceutical & API industries – Mother liquor, high TDS wastewater.
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Synthetic & specialty chemicals – Concentrated effluents, dyes, pigments, resins.
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Agrochemicals – Pesticides, intermediates, and brine streams.
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Food & distilleries – Spent wash, by-product recovery.
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Textile & dyeing units – Concentrated brine and color streams.
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Achieves Zero Liquid Discharge (ZLD) by converting effluent into dry solids.
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Reduces effluent volume drastically, minimizing disposal cost.
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Recovers clean condensate for reuse in utilities.
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Energy-efficient operation with low maintenance.
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Ensures compliance with environmental discharge norms.
Additional Information:
- Delivery Time: 1 Month
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30 m2 ATFD
Product Price: Rs 55,00,000 / PieceGet Best Price
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 500 |
| Type | Continuous Dryer |
| Automation Grade | Automatic |
| Capacity(kg) | 50 |
| Material | Mild Steel |
| Automatic Grade | Automatic |
30 m² Agitated Thin Film Dryer (ATFD)
The 30 m² Agitated Thin Film Dryer (ATFD) is a high-capacity industrial dryer designed for efficient evaporation and drying of concentrated liquids, slurries, and process effluents. Its mechanically agitated thin-film design ensures uniform heat transfer, short residence time, and minimal thermal degradation, making it ideal for chemical, pharmaceutical, inorganic, agro-chemical, and ZLD effluent applications.
Key Features-
High Evaporation Capacity: Customizable based on feed characteristics (typically ~1500–1800 kg/hr).
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Thin-Film Design: Ensures efficient heat transfer and uniform drying.
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Material of Construction: SS316L, Duplex SS, or special alloys for corrosive or reactive feedstocks.
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Agitation System: Mechanical scraper or rotor maintains continuous thin-film formation on heating surfaces.
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Heating Options: Steam, thermal oil, or electrical heating as per process requirement.
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Automation: PLC/SCADA-based monitoring of temperature, feed rate, and discharge.
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Drying of chemical salts, mother liquors, and high TDS effluents.
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Pharmaceutical industry – drying of APIs, intermediates, and fermentation concentrates.
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Agro-chemical industry – drying of fertilizers, pesticides, and liquid concentrates.
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Food & dairy – concentration and drying of whey, sugar solutions, and extracts.
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Integration in ZLD systems for solid salt recovery from MEE concentrates.
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Handles high-volume evaporation with consistent product quality.
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Short residence time prevents thermal degradation of sensitive products.
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Produces dry, free-flowing solids suitable for storage, handling, or reuse.
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Prevents scaling, sticking, or fouling inside the dryer.
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Energy-efficient and fully automated for continuous operation.
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Can be integrated with MEE or standalone drying processes for ZLD or production applications.
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25 m2 ATFD
Product Price: Rs 25,00,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 2500 |
| Type | Continuous Dryer |
| Capacity(kg) | 50 |
| Material | Mild Steel |
| Usage/Application | Industries |
| Country of Origin | Made in India |
| Automation Grade | Automatic |
| Automatic Grade | Semi Automatic |
25 m² Agitated Thin Film Dryer (ATFD)
The 25 m² Agitated Thin Film Dryer (ATFD) is a high-capacity drying system designed for efficient drying of concentrated liquid or slurry into dry solids. Its mechanically agitated thin-film design ensures uniform drying, minimal thermal degradation, and high evaporation rates, making it ideal for chemical, pharmaceutical, agro-chemical, and inorganic industries.
Key Features-
High Capacity: Designed for 1250 kg/hr evaporation of concentrated liquids or slurries.
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Thin-Film Design: Provides uniform heat transfer and short residence time, preventing product degradation.
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Material of Construction: SS316L, Duplex SS, or special alloys for corrosive or reactive feedstocks.
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Agitation System: Mechanical scraper or rotor ensures continuous thin-film formation on heating surfaces.
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Heating Options: Steam, thermal oil, or electrical heating depending on process requirements.
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Automation: PLC/SCADA-based monitoring of temperature, feed rate, and discharge.
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Drying of chemical salts, mother liquors, and inorganic compounds.
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Pharmaceutical industry – drying of APIs, intermediates, and fermentation concentrates.
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Agro-chemical industry – drying of pesticides, fertilizers, and liquid concentrates.
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Food & dairy – concentration and drying of whey, sugar solutions, and extracts.
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Integration in ZLD systems for solid salt recovery from MEE concentrates.
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High evaporation capacity with uniform product quality.
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Short residence time prevents thermal degradation of sensitive products.
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Produces dry, free-flowing solids suitable for storage, handling, or reuse.
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Prevents scaling, sticking, or fouling of product inside the dryer.
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Energy-efficient and fully automated for continuous operation.
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Customizable for integration with MEE, ZLD, or standalone drying processes.
Additional Information:
- Delivery Time: 1 Months
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5 m2 ATFD
Product Price: Rs 6,50,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 500 |
| Type | Oil Dryer |
| Capacity(kg) | 50 |
| Material | Mild Steel |
| Automation Grade | Automatic |
| Automatic Grade | Semi Automatic |
The 5 m² Agitated Thin Film Dryer (ATFD) is a medium-capacity drying system designed for the evaporation and conversion of high TDS liquid or slurry into dry solids. Its mechanically agitated thin-film design ensures uniform drying, minimal scaling, and efficient heat transfer, making it highly suitable for ZLD plants, chemical, pharmaceutical, and agro-chemical industries.
Key Features-
Drying Capacity: Typically handles ~250 kg/hr evaporation, depending on feed characteristics.
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Thin-Film Technology: Provides uniform heat transfer and prevents product degradation.
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Material of Construction: SS316L, Duplex SS, or special alloys for corrosive and salt-rich effluents.
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Agitation System: High-speed rotor with scrapers ensures continuous thin-film formation.
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Heating Options: Steam, thermal oil, or electrical heating depending on process needs.
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Automation: PLC/SCADA-based system for temperature, feed, and discharge control.
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Chemical Industries – drying of salts, brine, and concentrated effluents.
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Pharmaceutical & API Units – drying of fermentation liquors, intermediates, and solvent-rich effluents.
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Agro-Chemical Plants – drying of pesticides, fertilizers, and liquid concentrates.
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Food & Dairy – concentration and drying of whey, sugar solutions, and herbal extracts.
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ZLD Systems – solid salt recovery from MEE concentrate.
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Produces dry, free-flowing solids from concentrated effluents.
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Prevents scaling and fouling, ensuring smooth operation.
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Short residence time protects heat-sensitive products.
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Reduces operational downtime with easy cleaning and maintenance.
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Fully automated for continuous, energy-efficient operation.
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Compact design, suitable for medium-scale industrial operations.
Additional Information:
- Delivery Time: 15 Days
- Packaging Details: Depends
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15 m2 ATFD
Product Price: Rs 12,50,000 / PieceGet Best Price
Minimum Order Quantity: 1 Piece
Product Brochure
Product Details:
| Capacity(Kg/Hr) | 2500 |
| Type | Continuous Dryer |
| Automation Grade | Automatic |
| Material | Mild Steel |
| Automatic Grade | Automatic |
| Country of Origin | Made in India |
The 15 m² Agitated Thin Film Dryer (ATFD) is a high-capacity drying system engineered for the efficient handling of high TDS effluents, brines, and slurry streams. Using advanced thin-film technology with continuous agitation, it ensures rapid evaporation, uniform drying, and reliable performance in demanding industrial environments. It is widely used in Zero Liquid Discharge (ZLD) applications, chemical, pharmaceutical, and textile industries.
Key Features-
Drying Capacity: ~750 kg/hr evaporation (depending on feed properties).
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Heat Transfer Area: 15 m² designed for medium-to-large scale effluent loads.
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Material of Construction (MOC): Available in SS316L, Duplex SS, or special alloys for handling corrosive and salt-rich streams.
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Rotor & Scraper Design: High-speed rotor with adjustable scrapers ensures continuous thin film formation and prevents scaling.
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Heating Options: Compatible with steam, thermic fluid, or hot oil systems.
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Automation: PLC/SCADA integrated for precise process monitoring and control.
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Zero Liquid Discharge Systems – final drying of MEE concentrate.
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Chemical Industries – drying of salts, brines, and inorganic effluents.
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Pharmaceuticals & APIs – recovery of intermediates and drying of solvent-based effluents.
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Textile & Dyeing Units – handling of concentrated, color-laden wastewater.
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Agro-Chemicals & Fertilizers – drying of pesticide/fertilizer slurry.
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Food & Herbal Extraction – safe drying of heat-sensitive extracts and residues.
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Provides consistent, dry, and free-flowing powder or flakes.
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Handles highly viscous, sticky, or crystallizing effluents effectively.
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Reduces downtime and scaling issues with continuous agitation.
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Compact and robust design suitable for continuous industrial operation.
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Ensures energy-efficient drying with short residence time.
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Supports regulatory compliance in ZLD projects.
Additional Information:
- Delivery Time: 15 days
- Packaging Details: depends
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